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Engine assembly process (engine assembly: detailed explanation of the whole process) The How to analyze non-tariff measuresengine is the core component of the vehicle's power, which is of great significance to both manufacturers and car owners. In order for the engine to work normally, the engine assembly process and its accuracy need to meet extremely high standards. This article will introduce the engine assembly process in detail to help readers better understand the working principle of the engine. Step 1: Cleaning parts is an indispensable part of engine assembly. The surface of the parts must be clean to ensure the performance of fasteners and seals. The cleaning work must be carried out strictly in accordance with the process requirements, and the appropriate cleaning liquid and cleaning process must be selected to ensure the cleanliness and finish of the surface of the parts.Step 2: Parts processing. Many parts must pass through the mold before processing. After processing, polishing, grinding, polishing and other procedures are carried out. In particular, the casting and forging parts of the engine need to be processed more to pave the way for the next assembly. Step 3: Assembling the engine base. The assembly of the engine base is the most basic link in the engine assembly. The parts on the base will form the main frame of the engine, so that other parts can be assembled on this frame. Throughout the assembly process, all parts need to be installed and fixed on the base according to the correct installation position. Step 4: The assembly of the cylinder head is mainly used for the upper internal support and sealing, and must be installed in strict accordance with the specifications. The installed cylinder head needs to adjust its pressure through machining force, so that the installation height and plane size of the cylinder head reach the standard value.Step 5: Assembly piston Piston assembly is an important part that generates pressure when the engine is working. The assembly technology is directly related to the efficiency and durability of the engine. The gap between the piston and the cylinder should be very small and very uniform. In the process of piston and cylinder assembly, the piston needs to be gently treated with metal to achieve the ideal size and shape. Yes, the piston should strive for excellence. Step 6: Assembling the connecting rod is an important part that connects the piston and the crankshaft. Its main function is to transmit the pressure generated by the engine operation to the crankshaft of the engine. In the assembly process of the connecting rod, it must be processed and assembled according to the standard to ensure its performance and durability. Step 7: Assembling the camshaft The camshaft is an important part to control the intake and exhaust of the engine and control the valve. When assembling the camshaft, special attention should be paid to the intake and exhaust on the camshaft.At this time, the torque wrench should also be used for torque insertion to improve the assembly accuracy. Step 8: Assembling the crankshaft is an important heart part of the engine and the core of the engine. When assembling the crankshaft, it must be processed and assembled strictly according to the standard. After the crankshaft assembly is completed, static equalization, dynamic equalization and calibration are also required. In summary, the engine assembly process requires the coordination and strict management of all parts. Not only excellent technology and equipment are required, but also experienced employee operation and necessary mechanical assistance. In the production process, it needs to be implemented in accordance with national standards and the manufacturer's process requirements. Whether in terms of quality or performance, the assembly of the engine is very important, and its process requirements are very strict, which can ensure the long-term stable operation of the engine and provide high-quality driving experience for car owners.
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